1

Manual decoiler

1 set

2

Leveling Machine

1 set

3

Roll Forming

1 set

4

Hydraulic Cutting

1 set

5

PLC Control System   

1 set

6

Hydraulic Station

1 set

7

Run-out Table-(Un-powered)

1 set

1. Decoiler

3 Ton passive de-coiler with brake device

Outside diameter of coil:  550mm

Inside diameter of the coil: 450mm

2. Feeding and leveling rollers:

Rollers: 4 steps, leveling Rollers: 9pcs     

Diameter: 80mm

Leveling thickness: 3.5mm

Feeding speed: 20m/min
Drive type: gear

 Punching device      
1) Power: 60 tons mechanical press power with Pneumatic brake
2) 8 hole punching mold
3) Speeds: 60 times/min

3. Main forming machine      :    

1) Forming steps: 18 steps

2) Outer diameter: 70mm

3) Machine frame (type): memorial arch frame, Thickness of memorial arch frame: 30mm

4) Roller information:
A. Raw material: GCr12MoV

B. Quenched degree: 56-58°C

5) Shaft material: 45# steel with heat treat and hard chrome plated on the surface

6) Main motor power: 18.5kw, Reducer ratio: 1:14,

Reducer Type: Hardened reducer

7) With cooling device

4. Siemens control system with English    

1). PLC brand: Siemens

2). Transducer brand: Siemens

3). Automatic length and quantity measurement

4). Stop control switch, to ensure the safety of production

5). Control station: Used to control product length and quantity, automatically cutting to length and stop when required quantity is achieved.

6). Error for length needs to be easy to adjust.   

5. Gearbox transmission: Gearbox transport

A. Gear material: 42CrMo

B. Processing technical: hardening gear grinding processing

C. Gear lubrication system: automatic oil drip by computer control, oil drip time and amount can be controlled according the needs.

D.Gear cooling system: Automatic cooling circulation tank, which can guarantee not to exceed the gear temperature limit.

7. Non-stop hydraulic cutting device  

1). Servo motor power: 5.5kw
2). Oil pump station 1 set
3). Cutter material: Cr12 mold steel with quenched treatment

4). Hydraulic cutting after forming, no distorting or wasting. High level safety factor.